Beckhoff EL7037 Uživatelský manuál

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Strany 1

DocumentationEL70x7Stepper Motor Terminals, vector control1.011.05.2015VersionDate

Strany 2

ForewordFig.3: CU2016 switch with batch numberFig.4: EL3202-0020 with batch numbers 26131006 and unique D-number 204418Fig.5: EP1258-00001 IP67 Eth

Strany 3 - Table of contents

CommissioningFig.110: Process Data tab SM3, EL70xx (default)PDO AssignmentIn order to configure the process data, select the desired Sync Manager (SM

Strany 4

CommissioningSM2, PDO assignment 0x1C12Index Index of excludedPDOsSize(byte.bit)Name PDO content0x1600(default)0x1601 4.0 ENCControlcompactIndex 0x700

Strany 5 - 1 Foreword

CommissioningSM3, PDO Assignment 0x1C13Index Index of excludedPDOsSize(byte.bit)Name PDO content0x1A00(default)0x1A01 6.0 ENCStatuscompactIndex 0x6000

Strany 6 - 1.2 Safety instructions

CommissioningSM3, PDO Assignment 0x1C13Index Index of excludedPDOsSize(byte.bit)Name PDO content0x1A06 0x1A07 2.0 POSStatuscompactIndex 0x6020:01 [}1

Strany 7 - 1.3 Documentation issue staus

CommissioningName SM2, PDO assignment SM3, PDO assignmentVelocity control compact 0x16000x16020x16040x1A000x1A03Velocity control compactwith info data

Strany 8 - Identification number

CommissioningAdding an axis automatically• Once the terminals have been scanned successfully, TwinCAT detects the new axes automatically.The user is a

Strany 9 - Examples of markings:

CommissioningFig.113: Adding a new task• Right-click on Axes, then add a new axis (see Fig. "Adding a new axis").Fig.114: Adding a new axi

Strany 10

CommissioningFig.115: Selecting and confirming the axis type• Left-click your axis to select it. Under the Settings tab select "Link To..."

Strany 11 - EL70x7 11Version 1.0

CommissioningFig.117: Selecting the right terminal• All main links between the NC configuration and the terminal are set automatically (see Fig. &quo

Strany 12 - 2 Product overview

CommissioningFig.118: Automatic linking of all main variables • Several parameters have to be set before the motor can be started up. The values can

Strany 13 - Application example

ForewordFig.7: EL2904 IP20 safety terminal with batch number/date code 50110302 and serial number 00331701EL70x7 11Version 1.0

Strany 14 - 2.1.2 EL7037 - Technical data

CommissioningFig.119: Adaptation of current and voltageBase frequency selectionMicrostepping is set to 1/64 and cannot be changed. However, the base

Strany 15 - 2.2 EL7047

CommissioningFig.120: Setting the base frequency Selecting the feedback system (only for the module with encoder connections)Two feedback system opti

Strany 16

CommissioningFig.121: Selecting the feedback system 5.3.4 Configuring the main parameter - Selecting the referencevelocityThe specified data apply to

Strany 17 - 2.2.2 EL7047 - Technical data

CommissioningFig.122: Ex70x1_KONFIG_ref_veloReference velocity parameter Dead time compensationThe dead time compensation should theoretically be 3 c

Strany 18 - 2.3 Technology

CommissioningFig.124: Setting the Scaling FactorNoteAdaptation of the scaling factorThe feedback system is directly related to the scaling factor of

Strany 19 - • Torque

CommissioningFig.125: Position lag monitoring parametersKv factorsIn the NC two proportional factors Kv can be set under "Axis 1_Ctrl " in

Strany 20 - • Resonance

CommissioningFig.127: Setting the proportional factor KvDead band for position errorsMicrostepping can be used to target 200 * 64 = 12800 positions.

Strany 21

CommissioningFig.129: Setting the acceleration timeAttentionATTENTION: Use a buffer capacitor terminal (EL9570) for short decelerationramps.Very shor

Strany 22 - 2.3.2 Standard mode

CommissioningFig.130: Selection of the target platformPlease note the following for the System Manager file:• Start the System Manager in Config mode

Strany 23 - 2.3.3 Field-oriented control

CommissioningFig.132: Changing the PLC path• Under NC configuration an EL7041 is already linked to the NC. To change the link or add additionaldevice

Strany 24 - Motor dependency

Product overview2 Product overview2.1 EL70372.1.1 EL7037 - IntroductionFig.8: EL7037Stepper motor terminal, 24 V DC, 1,5 A, vector controlThe The EL7

Strany 25 - 2.3.4 Sensorless operation

Commissioningwhich in turn initiates continuous travel of the motor.An axis reset is carried out with the function block MC_Reset. Absolute positionin

Strany 26 - 2.4 Start-up

CommissioningFig.136: Program codeThe motor can then be operated with the aid of the following visualization (see Fig. “Visualization”).Press Enable

Strany 27 - 3 Basics communication

CommissioningFig.137: VisualizationNoteInformation on function blocks and data typesFurther information on the function blocks and data types used ca

Strany 28

Commissioning5.4 Operating modes5.4.1 OverviewThe modes Velocity direct, Position controller, Ext. Velocity mode, Ext. Position mode and Velocitysenso

Strany 29 - Multiplier

CommissioningNotes regarding the individual operating modesThe following matrix shows an overview of the limitations of individual operating modes.It

Strany 30 - 3.4 EtherCAT State Machine

CommissioningVelocitydirectPositioncontr.ExtendedvelocitymodeExtendedpositionmodeVelocitysensor-lessLoad an-glerecog-nitionStep loss recogni-tionwith

Strany 31 - Operational (Op)

Commissioning• The process data can be transferred with TwinCAT NC or directly from the PLC.Step by Step• Add the terminal to the configuration as des

Strany 32 - 3.5 CoE Interface

Commissioning◦ If you use the TwinCAT NC.The State Machine is run through automatically by the NC. You can enable the axis in the "On-line"

Strany 33 - Data management

Commissioning• A defined velocity can be entered via the cyclic variable STM velocity (Fig. "Entering the velocity"). The speed is specified

Strany 34 - Online/offline list

CommissioningFig.143: Position controller mode• Under Predefined PDO Assignments [}103] select Position control, Positioning interface compact,Posit

Strany 35 - Channel-based order

Product overviewConfiguration instructions• Section "Commissioning",- Configuring the main parameters - Settings in the CoE register [}109]

Strany 36

CommissioningFig.145: Enabling the axis in the NC • If you don’t use the TwinCAT NC.In this case you must run through the State Machine manually. Set

Strany 37 - 3.6 Distributed Clock

CommissioningFig.147: Entering the position5.4.4 Extended Velocity modeIn Extended Velocity mode the EL70x7 operates in the cyclic velocity interface

Strany 38 - 4 Installation

CommissioningFig.148: Extended Velocity mode• Under Predefined PDO Assignments [}103] select Velocity control or Velocity control compact orVelocity

Strany 39 - PE power contact

CommissioningFig.150: Enabling the axis in the NC • If you don’t use the TwinCAT NC.In this case you must run through the State Machine manually. Set

Strany 40 - Risk of electric shock!

CommissioningFig.152: Entering the velocity5.4.5 Extended Position modeIn Extended Position mode the EL70x7 operates in the cyclic position interface

Strany 41 - 4.2 Connection system

CommissioningFig.153: Ext. Position mode• Under Predefined PDO Assignments [}103] select Position control, Positioning interface compact,Positioning

Strany 42 - Wiring HD Terminals

CommissioningFig.155: Enabling the axis in the NC • If you don’t use the TwinCAT NC.In this case you must run through the State Machine manually. Set

Strany 43 - ESxxxx / KSxxxx

CommissioningFig.157: Entering the position5.4.6 Velocity sensorlessIn Velocity sensorless mode, the EL70x7 operates in the cyclic velocity interface

Strany 44 - Shielding

CommissioningFig.158: Velocity sensorless mode• Under Predefined PDO Assignments [}103] select Velocity control, Velocity control compact or Velocit

Strany 45 - 4.3 Installation position

CommissioningFig.160: Enabling the axis in the NC • If you don’t use the TwinCAT NC.In this case you must run through the State Machine manually. Set

Strany 46

Product overview2.1.2 EL7037 - Technical dataTechnical data EL7037Number of outputs 1 stepper motor, 2 phasesNumber of digital inputs 2 limit position

Strany 47 - 4.5 Shielding concept

CommissioningFig.162: Entering the velocity• The changeover to sensorless operation take place via a programmable, motor-dependent switchingspeed. Th

Strany 48 - 4.6 EL7037

CommissioningFig.164: Settings objects in the CoEPOS SettingsVelocity min.:For reasons of performance when ramping down to the target position, the t

Strany 49 - EL7037-0000

Commissioning Deceleration pos.:Deceleration time in the positive direction of rotation. Deceleration neg.:Deceleration time in the negative directi

Strany 50 - Terminal points

Commissioning Invert calibration cam search direction:In relation to a positive direction of rotation, the direction of the search for the calibratio

Strany 51 - Bipolar motors

Commissioning Target overrun:In the case of a dynamic change of the target position, the change may take place at a relatively late point intime. The

Strany 52 - EL70x752 Version 1.0

CommissioningStartUp:Test the system and the ready status of the motor.Start positioning:Write all variables and calculate the desired target position

Strany 53 - 4.7 EL7047

CommissioningName Com-mandGroup DescriptionABSOLUTE 0x0001Standard[}146] Absolute positioning to a specified target positionRELATIVE 0x0002 Relative

Strany 54 - LEDs (right prism)

CommissioningFig.167: Absolute positioningRELATIVE:In relative positioning, the user specifies a position delta S, which is added to the current posi

Strany 55

CommissioningFig.170: Additive positioningABSOLUTE_CHANGE / RELATIVE_CHANGE / ADDITIVE_CHANGE:These three kinds of positioning are completely identic

Strany 56

CommissioningFig.171: Calibration with camFor a more precise calibration, an HW sync pulse (C-track) is used in addition to the cam. This calibration

Strany 57 - Connecting an encoder (24 V)

Product overview2.2 EL70472.2.1 EL7047 - IntroductionFig.9: EL7047Stepper motor terminal, 50 V DC, 5 A, vector controlThe EL7047 EtherCAT Terminal is

Strany 58 - 5 Commissioning

CommissioningFig.173: Effect of the modulo tolerance window - modulo target position 0° in positive directionExample:An axis is positioned to 0°, wit

Strany 59

CommissioningModulo positioning by less than one turnModulo positioning from a starting position to a non-identical target position is unambiguous and

Strany 60 - EL70x760 Version 1.0

CommissioningModulo starttypeAbsolutestart posi-tionModulotarget po-sitionRelativetravel pathAbsoluteend positionModulo endpositionNoteMODULO_PLUS 89.

Strany 61 - IP address of the port used

CommissioningExamples of two travel commands with a dynamic change of the target positionWithout overrun of the target positionTime POS Outputs POS In

Strany 62 - Online description

CommissioningWith overrun of the target positionTime POS Outputs POS Inputs Descriptiont1: Execute = 1Target position = 200000Velocity = 5000Start typ

Strany 63

Configuration by means of the TwinCAT System Manager6 Configuration by means of the TwinCAT SystemManager6.1 EL70376.1.1 Object description and parame

Strany 64 - Faulty ESI file

Configuration by means of the TwinCAT System ManagerConfiguration dataIndex 8000 ENC Settings Ch.1Index Name Meaning Data type Flags Default value8000

Strany 65 - EL70x7 65Version 1.0

Configuration by means of the TwinCAT System ManagerIndex 8012 STM Features Ch.1 (part 1)Index Name Meaning Data type Flags Default value8012:0 STM Fe

Strany 66 - Creating the EtherCAT device

Configuration by means of the TwinCAT System ManagerIndex Name Meaning Data type Flags Default value8012:32 Function for input1permitted values: BIT4

Strany 67

Configuration by means of the TwinCAT System ManagerIndex 8020 POS Settings Ch.1Index Name Meaning Data type Flags Default value8020:0 POS SettingsCh.

Strany 68 - Defining EtherCAT slaves

Product overviewConfiguration instructions• Section "Commissioning",- Configuring the main parameters - Settings in the CoE register [}109]

Strany 69

Configuration by means of the TwinCAT System ManagerIndex 8021 POS Features Ch.1Index Name Meaning Data type Flags Default value8021:0 POS FeaturesCh.

Strany 70

Configuration by means of the TwinCAT System ManagerInput dataIndex 6000 ENC Inputs Ch.1Index Name Meaning Data type Flags Default value6000:0 ENC Inp

Strany 71 - EL70x7 71Version 1.0

Configuration by means of the TwinCAT System ManagerIndex 6020 POS Inputs Ch.1Index Name Meaning Data type Flags Default value6020:0 POS Inputs Ch.1 M

Strany 72

Configuration by means of the TwinCAT System ManagerIndex 7020 POS Outputs Ch.1 (part 2)Index Name Meaning Data type Flags Default value7020:22 Start

Strany 73

Configuration by means of the TwinCAT System ManagerIndex 9020 POS Info data Ch.1Index Name Meaning Data type Flags Default value9020:0 POS Info dataC

Strany 74 - Online scan functionality

Configuration by means of the TwinCAT System ManagerIndex A020 POS Diag data Ch.1Index Name Meaning Data type Flags Default valueA020:0 POS Diag dataC

Strany 75

Configuration by means of the TwinCAT System ManagerIndex FB40 Memory interfaceIndex Name Meaning Data type Flags Default valueFB40:0 Memory interface

Strany 76

Configuration by means of the TwinCAT System ManagerIndex 10F0 Backup parameter handlingIndex Name Meaning Data type Flags Default value10F0:0 Backup

Strany 77 - Troubleshooting

Configuration by means of the TwinCAT System ManagerIndex 1404 STM RxPDO-Par VelocityIndex Name Meaning Data type Flags Default value1404:0 STM RxPDO-

Strany 78

Configuration by means of the TwinCAT System ManagerIndex 1602 STM RxPDO-Map ControlIndex Name Meaning Data type Flags Default value1602:0 STM RxPDO-M

Strany 79

Product overview2.2.2 EL7047 - Technical dataTechnical data EL7047Number of outputs 1 stepper motor, 2 phasesNumber of digital inputs 2 limit position

Strany 80 - Change to Alternative Type

Configuration by means of the TwinCAT System ManagerIndex 1800 ENC TxPDO-Par Status compactIndex Name Meaning Data type Flags Default value1800:0 ENC

Strany 81

Configuration by means of the TwinCAT System ManagerIndex 1A00 ENC TxPDO-Map Status compactIndex Name Meaning Data type Flags Default value1A00:0 ENC

Strany 82

Configuration by means of the TwinCAT System ManagerIndex 1A01 ENC TxPDO-Map StatusIndex Name Meaning Data type Flags Default value1A01:0 ENC TxPDO-Ma

Strany 83 - „EtherCAT“ tab

Configuration by means of the TwinCAT System ManagerIndex 1A03 STM TxPDO-Map StatusIndex Name Meaning Data type Flags Default value1A03:0 STM TxPDO-Ma

Strany 84 - “Process Data” tab

Configuration by means of the TwinCAT System ManagerIndex 1A06 POS TxPDO-Map Status compactIndex Name Meaning Data type Flags Default value1A06:0 POS

Strany 85 - PDO Content

Configuration by means of the TwinCAT System ManagerIndex 1C00Sync manager typeIndex Name Meaning Data type Flags Default value1C00:0 Sync managertype

Strany 86 - „Startup“ tab

Configuration by means of the TwinCAT System ManagerIndex 1C32 SM output parameter (part 1)Index Name Meaning Data type Flags Default value1C32:0 SM o

Strany 87 - “CoE – Online” tab

Configuration by means of the TwinCAT System ManagerIndex 1C33 SM input parameter (part 1)Index Name Meaning Data type Flags Default value1C33:0 SM in

Strany 88

Configuration by means of the TwinCAT System ManagerIndex F008 Code wordIndex Name Meaning Data type Flags Default valueF008:0 Code wordsee note! [}3

Strany 89 - DLL Status

Configuration by means of the TwinCAT System Manager6.2 EL70476.2.1 Object description and parameterization - Profile-specificobjectsNoteEtherCAT XML

Strany 90

Product overview2.3 TechnologyThe EL70x7 stepper motor terminal integrates a compact Motion Control solution for stepper motors in avery compact desig

Strany 91

Configuration by means of the TwinCAT System ManagerIndex 8000 ENC Settings Ch.1Index Name Meaning Data type Flags Default value8000:0 ENC SettingsCh.

Strany 92 - EL70x792 Version 1.0

Configuration by means of the TwinCAT System ManagerIndex 8012 STM Features Ch.1 (part 1)Index Name Meaning Data type Flags Default value8012:0 STM Fe

Strany 93

Configuration by means of the TwinCAT System ManagerIndex Name Meaning Data type Flags Default value8012:32 Function for input1permitted values: BIT4

Strany 94 - CoE Parameter Directory

Configuration by means of the TwinCAT System ManagerIndex 8020 POS Settings Ch.1Index Name Meaning Data type Flags Default value8020:0 POS SettingsCh.

Strany 95 - EtherCAT System Documentation

Configuration by means of the TwinCAT System ManagerIndex 8021 POS Features Ch.1Index Name Meaning Data type Flags Default value8021:0 POS FeaturesCh.

Strany 96 - Standard setting

Configuration by means of the TwinCAT System ManagerInput dataIndex 6000 ENC Inputs Ch.1Index Name Meaning Data type Flags Default value6000:0 ENC Inp

Strany 97 - Manual Control

Configuration by means of the TwinCAT System ManagerIndex 6020 POS Inputs Ch.1Index Name Meaning Data type Flags Default value6020:0 POS Inputs Ch.1 M

Strany 98 - Note regarding E-Bus current

Configuration by means of the TwinCAT System ManagerIndex 7020 POS Outputs Ch.1 (part 2)Index Name Meaning Data type Flags Default value7020:22 Start

Strany 99 - 5.3.1 Process data

Configuration by means of the TwinCAT System ManagerIndex 9020 POS Info data Ch.1Index Name Meaning Data type Flags Default value9020:0 POS Info dataC

Strany 100 - PDO Assignment

Configuration by means of the TwinCAT System ManagerIndex A020 POS Diag data Ch.1Index Name Meaning Data type Flags Default valueA020:0 POS Diag dataC

Strany 101

Product overviewToday, the most widely used type in industry is the hybrid stepper motor type. In this type of motor the rotorconsists of a toothed ir

Strany 102

Configuration by means of the TwinCAT System ManagerIndex FB40 Memory interfaceIndex Name Meaning Data type Flags Default valueFB40:0 Memory interface

Strany 103 - Predefined PDO Assignment

Configuration by means of the TwinCAT System ManagerIndex 10F0 Backup parameter handlingIndex Name Meaning Data type Flags Default value10F0:0 Backup

Strany 104

Configuration by means of the TwinCAT System ManagerIndex 1404 STM RxPDO-Par VelocityIndex Name Meaning Data type Flags Default value1404:0 STM RxPDO-

Strany 105 - Adding an axis manually

Configuration by means of the TwinCAT System ManagerIndex 1602 STM RxPDO-Map ControlIndex Name Meaning Data type Flags Default value1602:0 STM RxPDO-M

Strany 106

Configuration by means of the TwinCAT System ManagerIndex 1800 ENC TxPDO-Par Status compactIndex Name Meaning Data type Flags Default value1800:0 ENC

Strany 107

Configuration by means of the TwinCAT System ManagerIndex 1A00 ENC TxPDO-Map Status compactIndex Name Meaning Data type Flags Default value1A00:0 ENC

Strany 108 - EL70x7108 Version 1.0

Configuration by means of the TwinCAT System ManagerIndex 1A01 ENC TxPDO-Map StatusIndex Name Meaning Data type Flags Default value1A01:0 ENC TxPDO-Ma

Strany 109 - The motor may overheat!

Configuration by means of the TwinCAT System ManagerIndex 1A03 STM TxPDO-Map StatusIndex Name Meaning Data type Flags Default value1A03:0 STM TxPDO-Ma

Strany 110 - Base frequency selection

Configuration by means of the TwinCAT System ManagerIndex 1A06 POS TxPDO-Map Status compactIndex Name Meaning Data type Flags Default value1A06:0 POS

Strany 111 - CoE "Feedback type"

Configuration by means of the TwinCAT System ManagerIndex 1C00 Sync manager typeIndex Name Meaning Data type Flags Default value1C00:0 Sync managertyp

Strany 113 - Scaling factor

Product overview• Cogging torqueIn many cases the stepper motors design results in high cogging torque, which can lead to relatively strongnatural res

Strany 114 - Position lag monitoring

Configuration by means of the TwinCAT System ManagerIndex 1C32 SM output parameter (part 1)Index Name Meaning Data type Flags Default value1C32:0 SM o

Strany 115 - factors

Configuration by means of the TwinCAT System ManagerIndex 1C33 SM input parameter (part 1)Index Name Meaning Data type Flags Default value1C33:0 SM in

Strany 116 - Setting the acceleration time

Configuration by means of the TwinCAT System ManagerIndex F008 Code wordIndex Name Meaning Data type Flags Default valueF008:0 Code wordsee note! [}3

Strany 117 - 5.3.5 Application example

Error correction7 Error correction7.1 Diagnosis - Diag MessagesTable of contents• Definition [}203] • TwinCAT System Manager implementation [}204]

Strany 118

Error correctionFig.176: DiagMessages in the CoEThe subindex of the latest DiagMessage can be read under x10F3:02.NoteSupport for commissioningThe Di

Strany 119

Error correctionInterpretationStructure of the Text IDThe structure of the MessageID is not subject to any standardisation and can be supplier-specifi

Strany 120

Error correctionText ID Type Place Text (Englishonly)Cause 0x4410 Warning Drive Target position exceeded0x4411 Warning Drive DC-Linkundervoltage(Warni

Strany 121

Error correctionText ID Type Place Text (Englishonly)Cause 0x82FF Error CommunicationBoot mode not activated0x8300 Error Encoder Error while setting t

Strany 122

Appendix8 Appendix8.1 UL noticeApplicationBeckhoff EtherCAT modules are intended for use with Beckhoff’s UL Listed EtherCAT Sys-tem only.ExaminationFo

Strany 123 - 5.4 Operating modes

Appendix• from an isolated source protected by a fuse of max. 4A (according to UL248) or• from a voltage supply complying with NEC class 2.A voltage s

Strany 124

Product overview•Torque constantIn the Extended Operation Modes the torque constant kT is used as an additional parameter for themechanical controlled

Strany 125 - 5.4.2 Velocity direct

Appendix8.2 EtherCAT AL Status CodesFor detailed information please refer to the EtherCAT system description.8.3 Firmware EL/ES/EM/EPxxxxThis section

Strany 126 - Step by Step

AppendixFig.178: Device identifier consisting of name EL3204-0000 and revision -0016The configured identifier must be compatible with the actual devi

Strany 127

AppendixFig.180: Configuration is identicalotherwise a change dialog for entering the actual data in the configuration.Fig.181: Change dialogIn the

Strany 128 - 5.4.3 Position controller

AppendixFig.182: EEPROM UpdateSelect the new ESI description in the following dialog, see Fig. “Selecting the new ESI”. The ShowHiddenDevices checkbo

Strany 129

AppendixExample with ser. no.: 12 10 03 02:12 - week of production 1210 - year of production 201003 - firmware version 0302 - hardware version 02Deter

Strany 130

AppendixFig.185: Firmware UpdateProceed as follows, unless instructed otherwise by Beckhoff support.• Switch slave to INIT (A)• Switch slave to BOOTS

Strany 131 - 5.4.4 Extended Velocity mode

AppendixFig.186: FPGA firmware version definitionIf the column Reg:0002 is not displayed, right-click the table header and select Properties... in th

Strany 132

AppendixFig.188: Dialog Advanced SettingsUpdateFor updating the FPGA firmware• of an EtherCAT coupler the coupler must have FPGA firmware version 11

Strany 133

AppendixFig.189: Select dialog Advanced SettingsThe Advanced Settings dialog appears. Under ESC Access/E²PROM/FPGA click on Write FPGA button,Fig.19

Strany 134 - 5.4.5 Extended Position mode

AppendixFig.191: Write FPGAselect the file (*.rbf) with the new FPGA firmware, and transfer it to the EtherCAT device.AttentionRisk of damage to the

Strany 135

Product overview2. Determine mass m and moment of inertia (J) of all parts to be moved3. Calculate the acceleration resulting from the temporal requir

Strany 136

Appendix8.4 Firmware compatibilityBeckhoff EtherCAT devices will be equipped with the last available firmware on delivery. There are certaindependenci

Strany 137 - 5.4.6 Velocity sensorless

AppendixFig.193: Selecting the "Restore default parameters" PDODouble-click on SubIndex 001 to enter the Set Value dialog. Enter the value

Strany 138

Appendix8.6 Support and ServiceBeckhoff and their partners around the world offer comprehensive support and service, making available fastand competen

Strany 139

Table of figuresTable of figuresFig. 1 EL5021 EL terminal, standard IP20 IO device with batch number and revision ID (since2014/01) ...

Strany 140 - Parameter set

Table of figuresFig. 43 System Manager option ...

Strany 141 -  Acceleration neg.:

Table of figuresFig. 88 Correction dialog with modifications ...

Strany 142

Table of figuresFig. 134 Global variables ...

Strany 143

Table of figuresFig. 177 Implementation of the DiagMessage system in the TwinCAT System Manager ... 204Fig. 178 Device identifier

Strany 144 -  Target overrun:

Product overviewRepresented by magnitude and angle:I(φe ) = IABS · e jφeIt follows that a rotation of the electrical angle φe is equivalent to four fu

Strany 145 - Start types

Product overviewcalculated from the phase currents. Via the torque-forming current component iq, the torque of the machinecan now be regulated directl

Strany 146 - ABSOLUTE:

Product overviewRequirement• Encoder with sufficiently high resolution required (minimum 4000 [INC/360°])• Slightly higher parametrisation effort requ

Strany 147 - ADDITIVE:

Product overviewAll parameters required for sensorless operation can be found in the table "Overview of parameter settingsfor individual operatin

Strany 148

Basics communication3 Basics communication3.1 EtherCAT basicsPlease refer to the chapter EtherCAT System Documentation for the EtherCAT fieldbus basi

Strany 149

Basics communicationFig.17: System manager current calculationAttentionCaution! Malfunction possible!The same ground potential must be used for the E

Strany 150 - Example:

Basics communicationFig.18: EtherCAT tab -> Advanced Settings -> Behavior -> WatchdogNotes:• the multiplier is valid for both watchdogs.• ea

Strany 151

Table of contentsTable of contents1 Foreword ...

Strany 152

Basics communicationExample "Set SM watchdog"This checkbox enables manual setting of the watchdog times. If the outputs are set and the Ethe

Strany 153

Basics communicationFig.19: States of the EtherCAT State MachineInitAfter switch-on the EtherCAT slave in the Init state. No mailbox or process data

Strany 154

Basics communicationIn the Op state the slave copies the output data of the masters to its outputs. Process data and mailboxcommunication is possible.

Strany 155 - 6.1 EL7037

Basics communicationFig.20: "CoE Online " tabThe figure above shows the CoE objects available in device "EL2502", ranging from x1

Strany 156 - Index 8000 ENC Settings Ch.1

Basics communicationNoteStartup listChanges in the local CoE list of the terminal are lost if the terminal is replaced. If a terminalis replaced with

Strany 157 - EL70x7 157Version 1.0

Basics communicationFig.22: Offline list• If the slave is online- The actual current slave list is read. This may take several seconds, depending on

Strany 158 - EL70x7158 Version 1.0

Basics communicationIn the CoE system 16 indices, each with 255 subindices, are generally sufficient for representing all channelparameters. The chann

Strany 159 - Index 8020 POS Settings Ch.1

Basics communication3.6 Distributed ClockThe distributed clock represents a local clock in the EtherCAT slave controller (ESC) with the followingchara

Strany 160 - Index FB00 STM Command

Installation4 Installation4.1 Installation on mounting railsWARNINGRisk of electric shock and damage of device!Bring the bus terminal system into a sa

Strany 161 - Index 6010 STM Inputs Ch.1

InstallationDisassemblyFig.25: Disassembling of terminalEach terminal is secured by a lock on the mounting rail, which must be released for disassemb

Strany 162 - Index 7010 STM Outputs Ch.1

Table of contents5.3.2 Integration into the NC configuration ...1045.3.3

Strany 163 - Index 9010 STM Info data Ch.1

InstallationFig.26: Power contact on left sideAttentionPossible damage of the deviceNote that, for reasons of electromagnetic compatibility, the PE c

Strany 164 - Index A010 STM Diag data Ch.1

Installation4.2 Connection systemWARNINGRisk of electric shock and damage of device!Bring the bus terminal system into a safe, powered down state befo

Strany 165 - EL70x7 165Version 1.0

InstallationConductor cross sections between 0.08mm2 and 2.5mm2 can continue to be used with the proven springforce technology.The overview and nome

Strany 166

InstallationWiringTerminals for standard wiring ELxxxx / KLxxxx and terminals for steady wiringESxxxx / KSxxxxFig.30: Mounting a cable on a terminal

Strany 167 - EL70x7 167Version 1.0

InstallationShieldingNoteShieldingAnalog sensors and actors should always be connected with shielded, twisted paired wires.EL70x744 Version 1.0

Strany 168 - EL70x7168 Version 1.0

Installation4.3 Installation positionAttentionConstraints regarding installation position and operating temperature rangeWhen installing the terminals

Strany 169 - EL70x7 169Version 1.0

Installation4.4 Mounting of Passive TerminalsNoteHint for mounting passive terminalsEtherCAT Bus Terminals (ELxxxx / ESxxxx), which do not take an act

Strany 170 - EL70x7170 Version 1.0

Installation4.5 Shielding conceptTogether with the shield busbar, the prefabricated cables from Beckhoff Automation offer optimum protectionagainst el

Strany 171 - EL70x7 171Version 1.0

Installation4.6 EL70374.6.1 EL7037 - LEDs and connectionWARNINGWARNING! Risk of electric shock and damage of devices possible!Bring the bus terminal s

Strany 172 - EL70x7172 Version 1.0

InstallationEL7037-0000LEDsNo. LED Color Meaning1 RUN green This LED indicates the terminal's operating state:off State of the EtherCAT State Mac

Strany 173 - EL70x7 173Version 1.0

Foreword1 Foreword1.1 Notes on the documentationThis description is only intended for the use of trained specialists in control and automation enginee

Strany 174 - EL70x7174 Version 1.0

InstallationTerminal pointsTerminalpointName Signal1 A Encoder input A2 CEncoder input C (zero input). If object 7000:01 [}186] is set inthe control

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InstallationConnection typesThe EL7047 Stepper Motor terminal has bipolar output stages and can control bipolar and unipolar motors.Bipolar motorsFig.

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InstallationFig.37: Bipolar control of a unipolar motorOnly one half of each winding is controlled.EL70x752 Version 1.0

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Installation4.7 EL70474.7.1 EL7047 - LEDs and connectionWARNINGWARNING! Risk of electric shock and damage of devices possible!Bring the bus terminal s

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InstallationLEDs (left prism)LED Color MeaningRUN green This LED indicates the terminal's operating state:off State of the EtherCAT State Machine

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InstallationTerminal Points - Left-hand section of the housingTerminalpointName Signal1 A Encoder input A2 CEncoder input C (zero input). If object 70

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InstallationAttentionUse a brake chopper terminal (EL9576) for short deceleration ramps!Very short deceleration ramps may lead to temporarily increase

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InstallationUnipolar motorsBipolar control of a unipolar motorFig.41: Bipolar control with only one half of each winding is controlledEncoderConnecti

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Commissioning5 Commissioning5.1 TwinCAT 2.1x5.1.1 Installation of the TwinCAT real-time driverIn order to assign real-time capability to a standard Et

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CommissioningAfter the installation the driver appears activated in the Windows overview for the network interface(Windows Start -->System Properti

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Foreword1.2 Safety instructionsSafety regulationsPlease note the following safety instructions and explanations!Product-specific safety instructions c

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CommissioningFig.47: Incorrect driver settings for the Ethernet portEL70x760 Version 1.0

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CommissioningIP address of the port usedNoteIP address/DHCPIn most cases an Ethernet port that is configured as an EtherCAT device will not transportg

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Commissioning5.1.2 Notes regarding ESI device descriptionInstallation of the latest ESI device descriptionThe TwinCAT EtherCAT master/System Manager n

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CommissioningFig.51: OnlineDescription information windowIn TwinCAT 3.x a similar window appears, which also offers the Web update:Fig.52: Informati

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CommissioningIf slaves are added manually to the configuration at a later stage, slaves created in the manner describedabove are indicated by an arrow

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Commissioning• Structure of the *.xml does not correspond to the associated *.xsd file --> check your schematics• Contents cannot be translated int

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Commissioning5.1.3 Offline configuration creation (master: TwinCAT 2.x)Distinction between Online and OfflineThe distinction between online and offlin

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CommissioningFig.58: Selecting the EtherCAT connection (TwinCAT 2.11)Fig.59: Selecting the EtherCAT connection (TwinCAT 2.11 R2)Then assign a real E

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CommissioningFig.61: EtherCAT properties dialogNoteSelecting the Ethernet portEthernet ports can only be selected for EtherCAT devices for which the

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CommissioningFig.63: Selection dialog for new EtherCAT deviceBy default only the name/device type is used as selection criterion. For selecting a spe

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Foreword1.3 Documentation issue stausVersion Comment1.0 - Minor corrections- Layout adaption - 1st public issue0.4 - Minor corrections- Addenda EL7037

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CommissioningFig.65: Display of previous revisionsNoteDevice selection based on revision, compatibilityThe ESI description also defines the process i

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CommissioningFig.67: EtherCAT terminal in the TwinCAT treeEL70x7 71Version 1.0

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Commissioning5.1.4 Online configuration creation ‘scanning’ (master: TwinCAT 2.x)Distinction between Online and OfflineDistinction between Online and

Strany 199 - Index 1C00 Sync manager type

CommissioningFig.69: TwinCAT CONFIG mode displayNoteOnline scanning in Config modeThe online search is not available in RUN mode (production operatio

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CommissioningFig.73: Detected Ethernet devicesAfter confirmation with “OK” a device scan is suggested for all selected devices, see Fig. 5.NoteSelect

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CommissioningFig.75: Installing EthetCAT terminal with revision -1018Likewise, during the prototype test phase, the functions and properties of this

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CommissioningFig.78: Manual triggering of a device scan on a specified EtherCAT deviceIn the System Manager the scan process can be monitored via the

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CommissioningThe EtherCAT system should then be in a functional cyclic state, as shown in Fig. “Online display example”.Fig.83: Online display exampl

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CommissioningScan over existing ConfigurationAttentionChange of the configuration after comparisonWith this scan (TwinCAT 2.11 or 3.1) only the device

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CommissioningColour Explanationgreen This EtherCAT slave matches the entry on the other side. Both type and revision match.blue This EtherCAT slave is

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Foreword1.4 Version identification of EtherCAT devicesDesignationA Beckhoff EtherCAT device has a 14-digit designation, made up of• family key• type•

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CommissioningFig.88: Correction dialog with modificationsOnce all modifications have been saved or accepted, click “OK” to transfer them to the real

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CommissioningFig.90: TwinCAT 2 Dialog ChangeToCompatibleDeviceIf called, the System Manager searches in the procured device ESI (in this example: EL1

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CommissioningFig.91: Configuring the process dataNoteManual modification of the process dataAccording to the ESI description, a PDO can be identified

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Commissioning„General“ tabFig.93: “General” tabName Name of the EtherCAT deviceId Number of the EtherCAT deviceType EtherCAT device typeComment Here

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CommissioningType EtherCAT device typeProduct/Revision Product and revision number of the EtherCAT deviceAuto Inc Addr. Auto increment address of the

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CommissioningSync ManagerLists the configuration of the Sync Manager (SM).If the EtherCAT device has a mailbox, SM0 is used for the mailbox output (Mb

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CommissioningDownloadIf the device is intelligent and has a mailbox, the configuration of the PDO and the PDO assignments can bedownloaded to the devi

Strany 214 - CoE directory

Commissioning“CoE – Online” tabThe additional CoE - Online tab is displayed if the EtherCAT slave supports the CANopen over EtherCAT(CoE) protocol. Th

Strany 215 - FPGA firmware *.rbf

CommissioningUpdate List The Update list button updates all objects in thedisplayed listAuto Update If this check box is selected, the content of theo

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Commissioning„Online“ tabFig.99: „Online“ tabState MachineInit This button attempts to set the EtherCAT device tothe Init state.Pre-Op This button at

Strany 217 - Updating an EtherCAT device

ForewordExceptions can occur in the IP67 area , where the following syntax can be used (see respective devicedocumentation):Syntax: D ww yy x y z uD -

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CommissioningStatus DescriptionNo Carrier / Open No carrier signal is available at the port, but the portis open.No Carrier / Closed No carrier signal

Strany 219 - Risk of damage to the device!

CommissioningIn general, an EtherCAT Slave offers• communication diagnosis typical for a slave (diagnosis of successful participation in the exchange

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CommissioningFig.101: Basic EtherCAT Slave Diagnosis in the PLCThe following aspects are covered here:EL70x792 Version 1.0

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CommissioningCode Function Implementation Application/evaluationA The EtherCAT Master'sdiagnostic informationupdated acyclically (yellow) orprovi

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CommissioningCode Function Implementation Application/evaluationD Diagnostic information of theEtherCAT Master which, while it isrepresented at the sl

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CommissioningNoteEtherCAT System DocumentationThe comprehensive description in the EtherCAT System Documentation (EtherCAT Basics--> CoE Interface)

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Commissioning• SAFEOP• OPto ensure sound operation. The EtherCAT Master directs these statuses in accordance with the initializationroutines that are

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CommissioningFig.105: Default target state in the SlaveManual ControlThere are particular reasons why it may be appropriate to control the states fro

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CommissioningNote regarding E-Bus currentEL/ES terminals are placed on the DIN rail at a coupler on the terminal strand. A Bus Coupler can supply theE

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Commissioning5.3 Start-up and parameter configuration5.3.1 Process dataSync Manager (SM)Sync Manager (SM) The scope of the offered process data can be

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